When you ask lighting professionals about using programmable led light strips in industrial apps, you’re very likely to hear a number of responses, starting from “yes” to “it depends.” Answers to this query often vary because of the complexity of manufacturing facilities. They house various kinds spaces, from plant floors and storage areas to restrooms and corporate meeting rooms. Because different tasks occur in each one of these spaces, lighting goals and requirements also vary.
Recent advances in LED technology make sure they are a more viable choice for industrial facilities. What wasn’t possible 5 years ago may be achievable today – what you’ve learned about LED lighting in industrial environments may not be true. Here are some samples of how LEDs have changed, and what that means for industrial facilities.
High-Bay Applications – Although LEDs were once not advised to be used in high-bay applications, nowadays there are several LED lighting fixtures designed specifically for high-bay installation. This means that they follow recommended technical specifications for light output, lumen density, luminaire efficacy, etc. The fixtures options also permit you to choose specific lighting patterns to enhance safety, productivity, as well as efficiency.
Temperature Fluctuations – LED high-bay luminaires can now provide lighting levels recommended by the Illuminating Engineering Society of Canada And America while also withstanding high ambient temperatures in industrial environments. LEDs now perform at the very least equally in addition to in comparison to fluorescent and HID lamps in high temperatures, if they are created to manage heat dissipation. LEDs also work well in cold temperatures. Refrigerated plants or warehouses don’t impact LED performance, and don’t increase the thermal load. HID lighting, which can be often used in these environments, can also handle the cold temperatures, but adds substantial thermal load. To keep low temperatures, this thermal load needs to be removed – which costs money and is inefficient.
Narrow Spaces – The inherently compact form of LEDs allows them to be utilized in small, cramped, or tight spaces. Because of this they can fit into narrow spaces without sacrificing performance.
Brightness – LEDs initially offered a small light output range; this sometimes made them not bright enough for high-intensity industrial applications. That no more holds true today. Industrial facilities have a wide range of LEDs to choose from so they can select the right lighting intensity level. Despite the now-possible bright lighting levels, well-designed LEDs can also minimize glare and manage light placement. The lamps emit light directionally, which means that the lighting is focused where you want it.
Color Temperature – LEDs now have excellent color-temperature choices for industrial environments. Described making use of the Kelvin scale, the great deal of white color-temperature options for super bright led lighting get them to suitable for industrial applications where quality control, detail, and inspection are essential. Color temperature is usually a personal preference as well, so industrial lighting may be chosen to match what workers in a particular area may need or want.
Existing-Fixture Reuse – When the fixtures in your plant are newer or perhaps in good shape, as well as the design and layout of the lighting system suits you, then a completely new LED lighting system may no longer be necessary. Instead, LED retrofit kits are available for industrial environments; they can transform existing fixtures, letting you install LED lamps into the equipment you already have.
It is essential to note, however, that, if the LED lamp is fully enclosed in an existing fixture (in a fluorescent fixture using a lens, as an example), less effective heat dissipation may occur, which could negatively impact the performance of your LED. These lamps reach their full lifespan if they are operated in open fixtures with appropriate ventilation.
A Reminder About the advantages of LEDs – LEDs can successfully replace metal halide, high-pressure sodium, HID, and outdated fluorescent lamps. Because LEDs don’t need ballasts, they could minimize fire hazards and also the environmental impacts and disposal costs for industrial facilities. It’s important to understand that initial lighting fixture costs are fqzzjr portion of the total lifecycle costs of a lighting system. Close to energy savings, reduced maintenance is one of the biggest advantages of installing LEDs – especially in manufacturing and warehouse spaces in which there are high, hard-to-reach fixtures.
Maintenance and lamp replacement costs boost the total cost of the lighting system; longer-lasting, efficient LEDs reduce how many times lamps have to be changed, reducing the time that staff or contractors spend replacing lamps. LEDs could also eliminate downtime because of equipment shutdowns when lights head out. LEDs don’t suddenly switch off; they degrade slowly over time, producing less light and shifting color characteristics over the years as they age. This supplies ample warning about necessary change-outs.
LEDs can also be naturally resistant against vibration and impact since they don’t use filaments or glass enclosures. This makes them a perfect lamp for rugged environments. In the event you believed that led home lighting fixtures weren’t ready for industrial facilities, reconsider. LED technology has improved, and is able to help your plant reduce energy usage, lower operating costs, decrease maintenance expenses, and improve lighting quality.